Belt Tensioner Design

Mar 2025 – Mar 2025

What?

Designed and built a belt tensioner for a custom conveyor system used in the manufacturing of a specialized part

How?

  • Designed the tensioner and full assembly in SOLIDWORKS
  • Salvaged linear ball bearings and steel rods from decommissioned equipment to reduce cost
  • 3D printed prototype components to validate fit, motion, and alignment
  • Reviewed the design with a senior engineer before finalizing
  • Delivered final CAD files to a machinist for future fabrication

Result

  • Enabled smooth belt tracking and readiness for long-term production use
  • Produced a cost-effective, robust belt tensioning solution