Tube Cutting Station

Feb 2025 – Apr 2025

What?

Designed and built a high-efficiency tube-cutting “guillotine” to streamline material preparation in high-volume production workflows

How?

  • Designed a spring-loaded handle to provide fast recoil, reducing cycle time and operator strain
  • Machined an aluminum baseplate to support the jig and guide tubing smoothly into the cutting zone
  • Designed and integrated a custom-machined blade for clean, precise cuts through plastic tubing
  • Added a gravity-fed drop system to route cut tubing directly into a collection basket
  • Integrated a transparent plexiglass safety cover with dry-erase measurement markings for quick size changes
  • Included an adjustable stopper to ensure repeatable, consistent cut lengths

Result

  • Delivered a durable, production-ready tool that reduced manual handling
  • Significantly improved speed and ergonomics in material preparation
  • Increased cut accuracy and repeatability for high-volume workflows